Why the QMax MakoFin Is the Right Answer for Polymer and Rubber Modified Asphalt Heating Challenges

Suppose you've worked with polymer modified asphalt (PMA) or rubber modified asphalt (RMA). In that case, you already know the struggle: extreme viscosity, unpredictable flow behavior, and an ongoing battle with coking and material build-up inside your heating coils. These high-performance binders offer undeniable road performance benefits, but the equipment headaches can be relentless—especially when conventional heat transfer designs fall short.

That's where QMax Industries' MakoFin comes in. Explicitly designed for high-viscosity fluids like PMA and RMA, the MakoFin introduces a more innovative finned-tube geometry that addresses the root of the problem—not just the symptoms.

The Problem with Traditional Coil Designs

Traditional internal heating coils often rely on circular or helical geometries, which were designed decades ago for more forgiving materials. While these work reasonably well for unmodified asphalt, they struggle when it comes to handling PMA and RMA. These blends tend to settle, stratify, and coke, especially in low-flow zones. Over time, this results in uneven heat distribution, localized overheating, and the dreaded build-up that chokes flow, reduces efficiency and triggers unplanned shutdowns.

Even the best flow control strategies can't fully compensate for a coil design that unintentionally creates "cold zones" or stagnant film layers where material degradation occurs.

What Makes the MakoFin Different?

QMax didn't just tweak an old design—they engineered the MakoFin from the ground up to solve the specific heat transfer problems found in modified asphalt tanks.

The MakoFin features a proprietary fin geometry that maximizes surface area while encouraging turbulent flow across the entire heated surface. Unlike traditional coils that can create isolated heat pockets, the MakoFin promotes an even distribution of thermal energy, allowing heat to move efficiently through the high-viscosity fluid.

By pushing more consistent flow over the entire heating surface, MakoFin reduces film temperatures and eliminates the risk of localized overheating—two major contributors to coking and polymer breakdown.

This results in:

• Improved product integrity
• Reduced maintenance frequency
• Fewer shutdowns
• Longer equipment life

Built for Harsh Conditions

PMA and RMA aren't just thick—they're also chemically aggressive, especially at elevated temperatures. QMax constructs the MakoFin using high-quality carbon or stainless steel, depending on the application, and designs each coil layout to achieve maximum thermal efficiency with a minimal footprint. Every MakoFin system integrates seamlessly into existing tank infrastructure, minimizing downtime during retrofit installations.

Because QMax designed the MakoFin with durability in mind, facilities benefit from better system uptime and lower operational costs. Over months and years, those savings add up—especially in 24/7 operations where any downtime means lost revenue.

Patent-Pending, Field-Proven

Although the MakoFin remains "patent pending," its performance already speaks volumes. Customers across the asphalt industry have reported significant reductions in coking, faster tank heat-up times, and noticeably cleaner coil surfaces during maintenance cycles. Engineers no longer need to accept high-viscosity problems as unavoidable. With MakoFin, QMax offers a solution that solves the root problem—by keeping fluid moving and heat evenly spread.

Final Thoughts

The asphalt industry has evolved. Materials have become more complex, and performance standards have risen. But for too long, internal tank heating technology lagged. The QMax MakoFin changes that.

If you're tired of dealing with build-up, inconsistent heating, or unplanned downtime in your PMA or RMA tanks, it's time to take a closer look at a heat transfer solution engineered specifically for the challenge. The MakoFin doesn't just manage heat—it manages your peace of mind.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Mining Without Interruption: How Check Valves Keep Operations Running

The mining industry demands unwavering equipment reliability to sustain productivity and meet the round-the-clock expectations of global supply chains. Among the key components in any mining system are valves—specifically check valves—which ensure fluid control in some of the harshest operating conditions on earth. Mining operations often unfold in remote locations, where systems face highly abrasive slurries, corrosive fluids, and extreme pressure variations. Without properly functioning check valves, the risk of equipment failure, safety hazards, and costly downtime increases significantly.

In mining, everything hinges on continuity. Interruptions to flow—whether of water, slurry, or chemical additives—can halt operations and trigger a cascade of logistical and financial problems. Check valves play a frontline role in ensuring that fluids move in the intended direction and that reverse flow does not threaten pump integrity, pipeline infrastructure, or overall plant performance. When reverse flow goes unchecked, it can lead to hydraulic shock, more commonly known as water hammer, which can fracture piping, damage pumps, and reduce the lifespan of critical components.

Mining processes are diverse, and the demands placed on valves vary widely depending on application. In autoclaving, check valves must endure intense pressure and high temperatures, often requiring Class V shut-off and high-alloy construction to withstand corrosive chemicals and thermal cycling. These valves must operate reliably in environments where failure could compromise safety and output.

Check valves serve a different but equally critical function in dewatering operations. Mining sites often sit below the water table, and dewatering systems—typically involving deep-well pumps—continuously remove groundwater to keep working areas dry and stable. These pumps operate at high capacities; any flow reversal could cause significant damage or inefficiency. A durable check valve positioned correctly in the discharge line mitigates this risk and protects against the destructive effects of the water hammer as the system cycles on and off.

Pump discharge is another crucial area where check valves prove their value. When pumps start or stop, the sudden change in flow direction can send a shockwave through the piping system. A fast-acting, properly rated check valve can absorb this impact and isolate the pump, extending its service life and reducing maintenance demands. In abrasive slurry handling, check valves must withstand a steady barrage of particles that can quickly erode or jam less rugged components. This requires thoughtful material selection—such as stainless steel, high-chrome iron, or rubber-lined designs—and precision engineering to maintain a tight seal under varying conditions.

Pipeline transport in mining adds another layer of complexity. Fluids often travel over long distances and across challenging terrain. In such systems, elevation changes introduce pressure fluctuations that increase the risk of flow reversal. Strategically placed check valves throughout the network regulate pressure and maintain system balance. Their ability to handle high flow rates, resist clogging, and endure vibration becomes essential in preventing surges and safeguarding against premature failure of pipes and joints.

Check valve performance ultimately depends on both product design and proper maintenance. Mining operations benefit greatly from regular inspection and service schedules that ensure valves open and close as intended. Operators often rely on swing check valves for their simplicity, but in some instances—particularly where quick closure is needed—spring-loaded or silent check valves offer better performance. Engineers must consider the chemical and physical environment and the dynamic flow conditions unique to each application.

In the high-stakes world of mining, downtime costs more than just production. It threatens safety, disrupts logistics, and strains capital investment. Check valves might not be the most visible component in the system, but their performance directly influences the reliability of the entire operation. Choosing the correct valve for the application—and maintaining it well—makes the difference between steady production and unexpected shutdown.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Precise Process Control through Segmented V Port Ball Valves

Control valves play a critical role in modern process control systems, and among the most versatile designs, the segmented V port control valve stands out for its precision and reliability. At its core, this valve features a spherical ball whose bore incorporates one or more machined "V" shaped segments. As the valve stem turns, the V port on the ball aligns progressively with the seat opening, allowing fluid to pass in a tightly controlled fashion. Unlike conventional round-port ball valves that yield an on-off behavior or crude throttling, segmented V port valves deliver smooth, predictable flow modulation that operators can trust in demanding process environments.

The secret behind the segmented V port valve lies in the geometry of its trim. The ball's V port resembles a slice of pie removed at a precise angle and depth. When the valve sits in the closed position, the solid regions of the ball bear against the seat, providing bubble-tight shutoff. As the stem rotates, the V edge first breaches the seat opening, introducing a small, accurate flow path. As rotation continues, the flow area expands in a near-linear or equal percentage fashion, depending on how the V segment and seat are profiled. With the V port engineered to match a desired flow characteristic, control systems achieve tighter loop performance with less hunting and overshoot.

Designers appreciate that segmented V port valves combine the ruggedness of quarter-turn ball technology with the fine control of globe valve trim. The principle of operation demands just a fraction of the torque required by globe valves, which rely on sliding action against a soft seat. Segmented ball valves open and close quickly, reducing actuator size and reaction time yet still delivering accurate control over a wide range of flow rates. Their turn-down ratios often exceed twenty to one, a figure that globe valves rarely match without custom trim.

Beyond flow characterization and turn-down, the segmented V port design offers several operational advantages. Maintenance crews find that the modular trim assemblies simplify field work: technicians swap out worn segments or seats without replacing the entire valve body. The design tolerates abrasive or corrosive media more readily than sliding-stem valves since the hardened V segment locks in place once the valve reaches the desired position. When fluid dynamics threaten cavitation or noise issues, the staged opening of the V port breaks up high-energy jets gradually, reducing erosion and sound levels without adding complex multi-stage bodies.

Process engineers also praise segmented V port valves' ability to provide on-off shutoff with minimal leakage. The tight metal-to-metal or resilient seat contact ensures regulatory compliance in safety-critical applications. The valves accumulate less stem packing wear because they do not rely on axial stem motion, and they resist dead-leg formation that can harbor contaminants in sanitary or food-grade lines. The overall result manifests in longer service intervals, higher availability, and lower total cost of ownership compared to globe or butterfly valves performing similar duties.

Industries that demand precise flow control in harsh conditions have adopted segmented V port valves. Operators use oil and gas production and refining for fuel gas throttling, flare control, and blending applications. Chemical and petrochemical plants harness the valves' accuracy for reagent dosing and loop tuning on exothermic reactions. Power generation utilities rely on their quick response to regulate feedwater, boiler steam, and cooling water systems. Pulp and paper mills integrate them into bleaching and liquor management lines where variable viscosities challenge conventional valves. Water treatment facilities, food and beverage processors, and pharmaceutical manufacturers also choose segmented V port technology for its clean operation and ease of validation.

When specifiers require robust, high-performance segmented control valves, A-T Controls of Cincinnati, OH, stands ready with its VS, VV, and VM Series. These industrial-grade valves deliver the features process professionals expect—precision, durability, and ease of maintenance—backed by A-T Controls' commitment to quality. For companies in the Rocky Mountain States, Energy West Controls distributes the complete line of VS/VV/VM Series segmented valves, ensuring local support and rapid delivery for complex flow control needs.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Around-the-Clock Steam Trap Insights Powered by SteamEye®

Armstrong International’s SteamEye® monitoring system addresses a critical need in steam-driven operations around the globe. Many facilities depend on steam to power essential processes, yet unnoticed leaks and inefficient steam traps can drive energy costs and jeopardize equipment reliability. SteamEye® brings intelligent detection and analytics to the forefront, helping plants boost uptime and reduce expenses. Its advanced ultrasonic technology stands out because it quickly senses trap failures and transmits real-time performance data to facility teams, who can then make prompt decisions that keep steam systems running at peak efficiency.

Traditional methods of manually inspecting traps often fall short. Personnel may struggle to reach every corner of a plant’s steam network, and workers only discover leaks after significant energy has already been wasted. SteamEye® replaces that reactive approach with round-the-clock surveillance. Each wireless monitor attaches directly to a steam trap and sends updates consistently. Staff receive immediate alerts when the system detects any deviation from normal flow, and they can respond before conditions worsen. This ongoing insight prevents minor issues from spiraling into catastrophic failures, which helps maintain operational stability and supports sustainability initiatives.

SteamEye® integrates seamlessly with existing systems because Armstrong International designed it with universal compatibility in mind. Users receive data through a secure gateway, and the simple interface offers an at-a-glance view of every trap in the network. This level of detail empowers teams to schedule maintenance proactively. Instead of waiting for scheduled checks or noticing a problem after the fact, workers can plan service when SteamEye® reveals anomalies, saving valuable time and resources.

Armstrong International built the SteamEye® product to support industrial plants, healthcare facilities, universities, and other large operations that rely on steam. As environmental regulations become more stringent, the industry demands technologies that eliminate waste and lower emissions. SteamEye® answers that call by minimizing steam loss and ensuring leaks do not persist. Many organizations see dramatic reductions in energy bills because the system flags losses the moment they occur. Improved efficiency also lowers a plant’s carbon footprint, which helps meet sustainability targets and aligns with growing industry expectations.

Engineers appreciate the reliability that comes with a robust monitoring platform. SteamEye’s battery-powered sensors perform accurately in harsh environments and continue gathering data in extreme temperatures. The network withstands electromagnetic interference and remains stable under heavy industrial usage. These design considerations reflect Armstrong International’s steam, air, and hot water systems expertise. In an era where digital transformation drives success, SteamEye delivers a comprehensive solution that unifies hardware, software, and connectivity.

Many factors set SteamEye® apart from competing products. Armstrong International’s reputation for engineering excellence contributes to the credibility of this monitoring system. Maintenance teams trust the real-time alerts, and stakeholders see tangible returns through lower operational costs and fewer unplanned outages. Technicians understand steam infrastructure better, translating into informed maintenance practices and extended equipment life.

SteamEye® shows the power of continuous data in modern industry. Armstrong International recognized a common pain point—undetected steam trap failures—and applied leading-edge technology to solve it. Facilities worldwide rely on these compact wireless monitors to maintain peak performance in their steam networks. The system’s flexibility, reliability, and precision position SteamEye as a key innovation in the marketplace. By catching inefficiencies before they escalate, Armstrong International’s SteamEye® product promotes safety, saves money, and sets a new standard for intelligent steam management in an evolving industrial landscape.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Innovative Solutions for Steam Management and Valve Control from Energy West Controls

Energy West Controls in Golden, Colorado provides a wide range of industrial solutions that help companies optimize their process control, steam management, and valve operations. Their team partners with leading manufacturers to offer products that address temperature and pressure regulation, flow measurement, and fluid handling. By combining technical expertise and a commitment to customer support, they help customers boost reliability, improve efficiency, and reduce operational costs.

Their steam management offerings include steam traps, condensate recovery systems, flowmeters, and other monitoring equipment. These solutions play a critical role in ensuring proper heat transfer, preventing leaks, and keeping energy usage in check. Energy West Controls also assists clients with evaluating existing steam systems and recommends upgrades or retrofits to maintain peak performance. In facilities where steam serves as a cornerstone—such as food processing plants, hospitals, and refineries—this focus on steam management reduces downtime and extends equipment life.

The company’s valve portfolio covers a broad spectrum of industrial needs. They distribute control valves, pressure regulators, isolation valves, and specialty valves designed for high temperatures, corrosive media, or sanitary applications. By working closely with brand partners like Jordan Valve, Armstrong International, Ashcroft, and others, Energy West Controls delivers valves engineered to handle the toughest conditions. Their product lineup supports many markets, including oil and gas, power generation, pharmaceuticals, and chemical processing. Engineers and maintenance teams rely on these valves to manage pressure drops, regulate flow, and maintain consistent operating conditions.

In addition to supplying products, Energy West Controls offers training, technical support, and troubleshooting services. Their engineers analyze application requirements and collaborate with customers to implement solutions that save energy and minimize downtime. Through this hands-on approach, they foster long-term partnerships with clients, ensuring the best possible performance from the products they represent. By focusing on personalized service, robust product offerings, and industry expertise, Energy West Controls stands out as a trusted partner for process control, steam management, and valve needs in the Rocky Mountain region and beyond.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Energy West Controls: Bringing Delta T's Thermal Innovation to Mountain States Industry

Based in Wichita, Texas, Delta T Thermal Solutions stands at the forefront of industrial heat transfer technology, providing innovative solutions for diverse industrial applications. The company's comprehensive product line of heat exchangers addresses complex thermal management challenges across multiple industries, from chemical processing to food production.

At the core of Delta T's offerings, the PLATECOIL® heat transfer system exemplifies the company's commitment to efficient thermal management. This versatile product line incorporates precision-engineered plates that maximize heat transfer while minimizing space requirements. Engineers particularly value PLATECOIL® units' ability to handle high-pressure applications while maintaining consistent temperature control across the entire surface area.

The company's ECONOCOIL® product line delivers cost-effective thermal solutions without compromising performance. These units integrate seamlessly into existing systems, offering substantial energy savings compared to traditional heat exchangers. Plant managers often choose ECONOCOIL® systems for their reliability and straightforward maintenance requirements, making them ideal for facilities seeking to optimize their operational costs.

Delta T's MAXCHANGER® series represents the pinnacle of compact heat exchanger design. These units deliver exceptional thermal performance in a fraction of the space required by conventional systems. The MAXCHANGER®'s innovative design enables rapid heat transfer while reducing installation footprint, making it particularly valuable in facilities with premium space.

In a strategic move to enhance its market presence in the Rocky Mountain region, Delta T Thermal Solutions partners with Energy West Controls. This collaboration brings Delta T's advanced thermal management solutions to a broader customer base through Energy West Controls' role as their authorized representative. The partnership combines Delta T's product expertise with Energy West Controls' deep understanding of regional industrial needs and requirements. This regional partnership strengthens Delta T's ability to provide responsive, localized customer support throughout the Rocky Mountain area. Energy West Controls' technical expertise and established regional relationships create a robust support network for implementing and maintaining Delta T's thermal solutions.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Season's Greetings and Happy New Year from Energy West Controls

As we reflect on this past year, all of us at Energy West Controls are deeply grateful for your trust in us. Your confidence in our capabilities has been instrumental to our growth and success.

We extend our heartfelt thanks to our customers who challenge us to innovate, our partners who help us deliver excellence, and our dedicated employees who bring their expertise and passion daily. Each member of our community plays a vital role in our shared achievements.

May the holiday season bring joy and connection with those who matter most. We look forward to building on our momentum and reaching new milestones together in the coming year.

From all of us at Energy West Controls, warmest Season's Greetings and best wishes for a prosperous New Year.

The Advantages of Thermoplastic Valves in Industrial and Laboratory Settings

In industrial and laboratory environments, selecting the appropriate valve material ensures system integrity, safety, and efficiency. Thermoplastic valves—crafted from materials like PVC (Polyvinyl Chloride), CPVC (Chlorinated Polyvinyl Chloride), PP (Polypropylene), and PVDF (Polyvinylidene Fluoride)—have gained prominence due to their numerous advantages over traditional metal valves.

One of the most significant benefits of thermoplastic valves is their exceptional resistance to corrosion and chemical attack. Industries that handle aggressive chemicals, acids, bases, and solvents require materials that can withstand harsh conditions without degrading. Thermoplastics like PVC and CPVC exhibit remarkable chemical inertness, preventing reactions that could compromise the valve's integrity. This resistance not only prolongs the lifespan of the valves but also maintains the purity of the fluids being transported, which is essential in laboratory and pharmaceutical applications.

Thermoplastic valves also offer superior durability in environments where metal valves might fail. Unlike metals that can corrode or rust over time, thermoplastics remain unaffected by moisture and corrosive substances. This durability reduces the need for frequent maintenance and replacements, leading to cost savings and increased operational efficiency. Additionally, thermoplastic valves are less susceptible to scaling and fouling, ensuring consistent flow rates and reducing the risk of blockages.

Another advantage of thermoplastic valves is their lightweight nature. They are easier to handle and install than heavier metal valves, which can require specialized equipment and additional labor. This ease of installation translates to reduced installation time and costs. In complex piping systems, the reduced weight can lessen structural stress on pipelines and support structures, enhancing overall system stability.

Thermoplastics also provide excellent thermal and electrical insulation properties. Materials like PVDF and PP can operate effectively across a broad temperature range, making them suitable for hot and cold fluid applications. Their insulating properties help maintain fluid temperatures and prevent energy losses, which is particularly beneficial in processes where temperature control is critical.

In terms of versatility, thermoplastic valves are compatible with a wide range of applications. Chemical processing plants safely handle corrosive fluids without risk of contamination or degradation. Water and wastewater treatment facilities utilize thermoplastic valves to manage fluids that can harm metal components. In laboratory environments, the purity and inertness of thermoplastics are essential for precise and uncontaminated experimental results. The semiconductor industry relies on PVDF valves' ultra-high purity and low leachability to prevent contamination in sensitive manufacturing processes.

Cost-effectiveness is a compelling reason for the adoption of thermoplastic valves. While the initial investment may be comparable to metal valves, the long-term savings are significant due to reduced maintenance, longer service life, and minimized downtime. Businesses can allocate resources more efficiently, focusing on innovation and expansion rather than frequent equipment replacements.

Asahi America is a leader in providing high-quality thermoplastic valve solutions tailored to industrial and laboratory needs. With an extensive product lineup that includes PVC, CPVC, PP, and PVDF valves, Asahi America delivers reliable, efficient, and safe flow control solutions. Their valves are designed to meet rigorous industry standards, ensuring optimal performance even in the most demanding applications.

For businesses in the Rocky Mountain Region, accessing Asahi America's superior thermoplastic valves is convenient through Energy West Controls of Golden, CO. Energy West Controls offers expert guidance and support, helping clients select the most suitable valves for their specific applications. Their commitment to customer service and technical expertise ensures that clients receive top-quality products and the support necessary for seamless integration into their systems. To explore the full range of Asahi America's offerings, the Asahi America General Catalog can be downloaded from the Energy West Controls website here.

Thermoplastic valves provide unparalleled benefits in industrial and laboratory environments. Their resistance to corrosion and chemicals, durability, ease of installation, and cost-effectiveness make them an ideal choice for modern applications. By choosing Asahi America's thermoplastic valves and leveraging the regional availability and support from Energy West Controls, businesses can enhance their operations, ensure safety, and achieve long-term success in their respective industries.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Dezurik and Energy West Controls Partner to Enhance Industrial Solutions in The Rocky Mountain Region

Dezurik, a global leader in manufacturing high-quality valves, has formed a new partnership with Energy West Controls, a prominent manufacturer's representative company based in Golden, Colorado. This collaboration aims to strengthen services and support for customers across various industries in the Rocky Mountain region, including water treatment, sewage treatment, water distribution, pulp and paper, oil and gas downstream, petrochemical, mining, power, and hydropower dams.

With over a century of innovation and excellence, Dezurik has become synonymous with reliability and superior performance in critical industrial applications. Founded in the early 20th century, the company has consistently advanced engineering to develop valves that meet the rigorous demands of municipal and industrial processes. Its extensive product line—including butterfly, plug, and check valves—reflects Dezurik's commitment to quality and customer satisfaction across multiple sectors.

Energy West Controls brings a wealth of regional market knowledge and a team of seasoned professionals to the partnership. Specializing in process control and instrumentation, the company has represented top-tier manufacturers for several years. Its customer-centric approach and commitment to excellence align seamlessly with Dezurik's core values.

This partnership promises significant benefits for customers in the region. By leveraging Energy West Controls' strong local presence and Dezurik's extensive product portfolio, the collaboration will provide faster response times, improved technical support, and more accessible inventory. Customers can expect enhanced technical support from local experts who are readily available to provide on-site assistance, supported by Dezurik's engineering team.

A representative based in Golden, Colorado, means customers will have easier access to Dezurik's products and services. The partnership also enables the development of tailored solutions that meet the specific needs of regional clients, ensuring optimal performance and compliance with local regulations across diverse industries.

Looking ahead, Dezurik and Energy West Controls are poised to meaningfully impact the efficiency and reliability of processes in the region's key industries. Their combined expertise positions them to offer unparalleled service and innovative solutions to their customers.

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About Dezurik: Dezurik is a leading manufacturer of high-quality valves for industries including water treatment, sewage treatment, water distribution, pulp and paper, oil and gas downstream, and petrochemical, mining, power, and hydropower dams. With a history spanning over 100 years, the company is dedicated to providing innovative flow control solutions that set the standard for reliability and performance.

About Energy West Controls: Based in Golden, Colorado, Energy West Controls is a premier manufacturer's representative company specializing in process control and instrumentation. The company is committed to excellence and offers expert solutions and support to clients across various industries.

Energy West Controls, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Industrial Butterfly Valves: Navigating the Differences Between Lug and Wafer Styles

Understanding the differences between lug-style and wafer-style designs in industrial butterfly valves is essential for selecting the correct valve for specific applications. Butterfly valves, known for their compact design and efficiency in regulating flow, come in various types, each suited for different conditions and requirements. Among these, lug-style and wafer-style butterfly valves are two of the most common, each offering distinct advantages based on the application.

Lug-style butterfly valves are characterized by their threaded inserts or lugs, which allow them to be installed between flanges using bolts that connect directly to them. This design enables the valve to be removed from the system without disturbing the surrounding pipework, making it particularly advantageous in systems requiring frequent maintenance or where flow isolation is necessary. Lug-style valves can function as end-of-line valves and  can close against full pressure.

In contrast, wafer-style butterfly valves fit snugly between two flanges, with the flange bolts passing around the valve body. This design does not have threaded inserts, so the valve relies on the tension of the flange bolts to stay in place. Wafer-style valves are more compact and lightweight than their lug-style counterparts, making them an excellent choice for applications with limited space or weight. However, unlike lug-style valves, wafer-style valves do not provide the ability to isolate the downstream line if the valve needs to be removed, which can limit their use in specific systems.

When it comes to performance, both high-performance butterfly valves and resilient-seated butterfly valves offer unique benefits. High-performance butterfly valves, which can be found in both lug and wafer styles, are designed to handle higher pressures and temperatures, making them suitable for demanding applications in industries such as oil and gas, power generation, and petrochemicals. These valves typically feature a double-offset or triple-offset design, which reduces wear and extends the valve’s lifespan by minimizing contact between the disc and seat during operation.

Resilient seated butterfly valves, on the other hand, are more commonly used in applications where lower pressures and temperatures are present. These valves use a flexible rubber seat that provides a tight seal, ensuring reliable operation in systems such as water treatment, HVAC, and general industrial processes.

The choice between lug-style and wafer-style butterfly valves depends mainly on the application's specific requirements, including factors such as maintenance needs, space constraints, and pressure conditions. Both high-performance and resilient seated butterfly valves offer distinct advantages, with the former excelling in high-pressure environments and the latter providing reliable service in less demanding situations. Understanding these differences is critical to selecting the correct valve for any industrial system, and it is crucial for making informed decisions that will ensure the system's optimal performance. Always consult with a valve expert before applying any industrial valve in a service where you unsure of it's applicability.

Energy West, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Industrial Mixing, Agitation, Blending, Heating, and Aeration: The Role of In-Line/In-Tank Eductors

Industrial in-line/in-tank eductors are specialized devices that facilitate the mixing, agitation, blending, heating, and aeration of liquids within industrial tanks. These devices leverage fluid dynamics principles to create efficient processes without the need for mechanical agitators. Typically, an eductor comprises a nozzle, a throat, and a diffuser. The device operates on the Venturi principle, which utilizes the energy from a high-velocity fluid to entrain and mix a secondary fluid, enhancing the mixing process within the tank.

The operational mechanism of in-line/in-tank eductors begins with the primary fluid being pumped through the nozzle at high pressure. This primary fluid accelerates as it passes through the narrow throat of the eductor, creating a low-pressure zone. This low-pressure area draws the secondary fluid from the surrounding tank through the eductor's openings. As the secondary fluid enters, it mixes with the primary fluid in the throat, where the velocity remains high. The mixed fluids then move through the diffuser, where the velocity decreases, and the pressure recovers. This process thoroughly mixes the tank's contents, as the high-velocity jets of mixed fluids effectively agitate and blend the surrounding liquid.

In-line/in-tank eductors are employed in various industrial applications because they efficiently mix, heat, and aerate large volumes of liquid without moving parts, reducing maintenance requirements but also operational costs, making them a cost-effective solution. They are commonly used in the chemical, pharmaceutical, food and beverage, and wastewater treatment industries. For instance, in chemical processing, eductors ensure uniform mixing of reactants, thereby enhancing reaction rates and product consistency. In the pharmaceutical industry, they maintain homogeneous mixtures, which is crucial for product quality and efficacy. Food and beverage manufacturers use eductors to blend ingredients, ensure uniform flavor distribution, and maintain consistent product quality. Wastewater treatment facilities utilize eductors to keep solids in suspension, promote aerobic conditions, and enhance the overall efficiency of the treatment process.

In-line/in-tank eductors circulate heated fluid throughout the tank for heating applications, ensuring even temperature distribution. This is particularly useful in processes requiring precise temperature control, such as food processing and chemical reactions. The eductors help prevent hot spots and ensure the entire tank reaches the desired temperature uniformly. In aeration applications, eductors introduce air or gas into the liquid, promoting oxygen transfer and maintaining aerobic conditions for biological processes in wastewater treatment and fermentation.

The design of in-line/in-tank eductors offers several advantages, such as energy efficiency, reduced maintenance, and the ability to handle a wide range of viscosities and temperatures. Their compact size and straightforward installation process make them ideal for retrofitting existing systems without significant modifications. Furthermore, eductors are made from various materials, including stainless steel, polypropylene, and PVDF, to accommodate different chemical compatibilities and operating conditions. Engineers consider factors such as tank size, fluid properties, desired mixing patterns, and required turnover rates when selecting an in-tank eductor. Proper sizing and placement of eductors within the tank are crucial for achieving optimal performance. Multiple eductors may be installed in larger tanks to ensure comprehensive mixing throughout the volume.

Jacoby-Tarbox, a division of Clark-Reliance Corporation, has established itself as a leading manufacturer of high-quality In-line/in-tank educators. Their products are renowned for their robust construction, precision engineering, and superior mixing performance. Jacoby-Tarbox offers a variety of in-tank eductor designs for multiple applications, from small process vessels to massive storage tanks. Their eductors feature optimized nozzle and diffuser geometries that maximize efficiency and minimize pressure loss. Jacoby-Tarbox's expertise in fluid dynamics and mixing technology has made their in-line/in-tank eductors a preferred choice for industries seeking reliable and efficient mixing, heating, and aeration solutions.

Energy West, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Steam Trap Management: An Essential Component of Your Decarbonization Strategy

As we approach the midpoint in 2024, the urgency of decarbonization efforts becomes increasingly clear. Nations and industries are uniting in a global effort to reduce their carbon footprint and combat climate change. Decarbonization, the process of reducing carbon dioxide (CO2) emissions across sectors like energy production, transportation, and industrial processes, is at the forefront of this movement. Governments and companies are investing in renewable energy sources, energy efficiency measures, and carbon capture technologies to lessen their reliance on fossil fuels. While progress has been made, with many countries setting ambitious net-zero emissions targets, the journey to meet the goals of the Paris Agreement and limit global warming to well below 2°C above pre-industrial levels is far from over. The transition to a low-carbon economy is a reality, but it demands ongoing commitment, innovation, and collaboration from all stakeholders to accelerate the pace of change and mitigate the most severe impacts of climate change.

Developing a roadmap to decarbonization tailored to your specific facilities and industry is crucial for several reasons:

1. Unique challenges and opportunities: Each industry and facility has unique challenges and opportunities for reducing carbon emissions. A tailored roadmap considers your operations' specific processes, equipment, and energy requirements, allowing for more targeted and practical solutions.

2. Cost-effectiveness: By creating a customized plan, we ensure that your investment in emissions reduction is maximized. This is particularly important as the transition to a low-carbon economy can be expensive. Our tailored approach prioritizes the most cost-effective strategies for your facility, providing you with the assurance that you are getting the most out of your investment.

3. Compliance with regulations: As governments around the world implement more stringent emissions regulations, a tailored decarbonization roadmap helps ensure that your facility remains compliant, avoiding potential fines and reputational damage.

4. Stakeholder engagement: Developing a specific plan for your facility is about meeting regulations and engaging your stakeholders. By demonstrating your commitment to sustainability and environmental responsibility, you empower your employees, reassure your investors, and attract environmentally conscious customers. This is a powerful way to build trust and strengthen your relationships with your stakeholders.

Steam trap management is a critical step in developing a decarbonization roadmap for several reasons:

1. Energy efficiency: Steam traps are essential for maintaining energy efficiency in steam systems. Malfunctioning steam traps can lead to significant energy losses, increased fuel consumption, and higher carbon emissions. Facilities can reduce their energy waste and improve overall system efficiency by properly managing and maintaining steam traps.

2. Cost savings: Efficient steam trap management can lead to substantial cost savings by reducing energy consumption and minimizing the need for costly repairs or replacements of damaged equipment.

3. System performance: Steam traps are crucial in removing condensate, air, and non-condensable gases from the steam system. Failure to effectively manage steam traps can lead to decreased system performance, reduced heat transfer efficiency, and potential damage to equipment.

4. Safety and reliability: Properly functioning steam traps are essential for maintaining a safe and reliable steam system. Malfunctioning traps can cause water hammer, leading to equipment damage and potential safety hazards for personnel.

By incorporating steam trap management into your decarbonization roadmap, you can identify opportunities for improved energy efficiency, cost savings, and reduced carbon emissions. This step contributes to a more comprehensive and effective strategy for achieving your facility's sustainability goals.

Energy West, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com

Unlocking Success: The Crucial Role of Sales Engineers in Industrial Instrumentation and Valve Selection

Industrial process control instrumentation and valves are pivotal in maintaining the smooth operation, efficiency, and safety of various manufacturing processes. In this context, the role of experienced industrial Sales Engineers is unique and indispensable. Their involvement in specifying, selecting, and applying these critical components can bring numerous benefits and streamline the entire process.

First and foremost, Sales Engineers possess in-depth knowledge of the latest technologies, product offerings, and industry best practices. They undergo extensive training and gain hands-on experience with various industrial instrumentation and valve solutions. This expertise allows them to provide valuable insights and recommendations tailored to specific application requirements. By leveraging their knowledge, engineers and project managers can make informed decisions, ensuring the selection of the most suitable and cost-effective components for their projects.

Furthermore, Sales Engineers are not just intermediaries between the customer and the manufacturer. They take a proactive approach in understanding the customer's needs, challenges, and objectives, and then translate them into actionable solutions. This close collaboration allows Sales Engineers to guide customers through the complex landscape of industrial instrumentation and valves, offering advice on product specifications, compatibility, and integration with existing systems. This consultative approach empowers customers to optimize their processes, enhance efficiency, and achieve their desired outcomes.

In addition to their technical expertise, Sales Engineers provide valuable support throughout the project lifecycle. They assist in the initial design and specification phase, offering recommendations on instrument and valve sizing, construction materials, and performance characteristics. As the project progresses, Sales Engineers remain actively involved, providing technical support, troubleshooting assistance, and seamless integration with other system components. Their commitment to customer success extends beyond the initial sale, as they often provide ongoing support and after-sales service.

Another significant advantage of working with Sales Engineers is their ability to facilitate effective communication and coordination among various stakeholders. Industrial projects often involve multiple departments, contractors, and suppliers, each with priorities and requirements. Sales Engineers act as a central point of contact, fostering collaboration and ensuring all parties align towards a common goal. They help bridge the gap between technical and non-technical stakeholders, translating complex concepts into easily understandable terms and facilitating productive discussions.

Furthermore, Sales Engineers keep abreast of the latest industry standards, regulations, and compliance requirements. They can guide the selection of instrumentation and valves that meet stringent safety, environmental, and performance standards. Engineers can avoid costly rework, delays, and potential legal issues by ensuring compliance from the outset. Sales Engineers' expertise in navigating regulatory landscapes helps mitigate risks and ensures that projects adhere to the necessary standards and best practices.

Lastly, the partnership with Sales Engineers is not just a one-time transaction. It can lead to long-term benefits and strategic alliances. As trusted advisors, Sales Engineers develop a deep understanding of their customers' businesses, processes, and future goals. This in-depth knowledge enables them to proactively identify opportunities for improvement, propose innovative solutions, and align their offerings with the customer's evolving needs. By fostering strong relationships built on trust and mutual success, Sales Engineers become valuable assets, contributing to the overall growth and competitiveness of their customers' operations.

Working with industrial Sales Engineers when specifying, selecting, and applying industrial process control instrumentation and industrial valves is highly beneficial and essential. Their technical expertise, industry knowledge, and commitment to customer success make them invaluable partners in optimizing processes, improving efficiency, and achieving project objectives. By leveraging the skills and support of Sales Engineers, engineers and project managers can confidently navigate the complexities of industrial instrumentation and valves, ultimately driving the success of their projects and organizations.

Energy West, Inc.
1955 West Industrial Circle
Salt Lake City, Utah 84104
Phone: 801-262-4477
Fax: 801-261-0862
Web: https://energy-west.com